Accu-Cut diamond tool and honing machines logo
Diamond Tool & Bore Sizing Systems
Diamond Hard Broaching

Diamond Hard Broaching

Accu-Cut’s diamond hard broaching can requalify up to 100% of fallout parts after heat treat, reducing scrap and saving thousands of dollars.
Clutch Hub
Clutch Hub

Clutch Hub

CPU = 2.5¢ per unit

Objective:

​Remove heat treat distortion interference in ID spline.

  • Minor Diameter
  • Major Diameter
  • PD
  • Involute Form
  • Distance Between Flanks

Achievement:​

Total Profile Error: < 0.001" / 0.025mm
Pitch Tolerance: < 0.001" / 0.025mm
Index Tolerance: < 0.008" / 0.203mm
Cycle Time: < 14 seconds

Accu-Cut's Diamond EZ-BROACH process removed heat treat distortion and improved roundness by over 330%. ​

Cam Lobe Pack
Cam Lobe Pack

Cam Lobe Pack

CPU = 2.9¢ per unit

Objective:

Remove post heat treat deformation.

Achievement:

Accu-Cut's Diamond EZ-BROACH process salvaged 96% of fallout parts.

Cycle Time: 10 - 40 seconds
Side Gear
Side Gear

Side Gear

CPU = $0.009 per unit

Objective:

Reduce CPU of high volume process by reclaiming fallout parts.

Achievement:

Customer purchased turnkey Accu-Cut EZ-BROACH process.

Parts Reclaimed: 100%
Stock Removal: 0.0027" / 0.069mm over pins
Cycle Time: < 8 seconds
Capacity: 1 million parts per year

Accu-Cut's Diamond EZ-BROACH   process reclaimed 100% of fallout parts and saved our partner over $70,000 per year.

Want to learn more about our Diamond Hard Broaching applications?

Technical Brochures

CNC turnkey systems

CNC Turnkey Systems

Accu-Cut turnkey systems combine intelligent control, engineered tooling, and automation options to create stable, repeatable processes designed for high-volume manufacturing.

Request More Information

Fill out the form below and the team at Accu-Cut will get back to you within 24-48 hours.