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Diamond Tool & Bore Sizing Systems

Gears

Accu-Cut diamond tools have finished over 700 different gear applications, totaling more than 1 Billion gears over the last 40 years.
Pinion Gear
Pinion Gear

Pinion Gear

CPU = $0.008 per unit

Objective:

Bore Diameter: 1.023" / 25.98mm
Surface Finish: 3.0 Rmax
Roundness: <0.000080" / 0.002mm

Achievement:

Bore Size Control: > 2.0 Cpk
Surface Finish: < 2.0 Rmax
Roundness: < 0.000025" / 0.0006mm
Cycle Time: < 25 seconds
Differential Gear
Differential Gear

Differential Gear

CPU = $0.007 per unit

Objective:

Bore Diameter: 0.750" / 19.05mm
Surface Finish: 16 Ra / 0.4mm Ra
Roundness: < 0.0003" / 0.0076mm

Achievement:

Bore Size Control: > 2.0 Cpk
Surface Finish: < 8 Ra / 0.2mm Ra
Roundness: < 0.000040" / 0.001mm
Cycle Time: < 20 seconds
Pinion Gear
Pinion Gear

Pinion Gear

CPU = $0.009 per unit

Objective:

Bore Diameter: 1.554" / 39.47mm
Surface Finish: 8 Ra / 0.2mm Ra
Roundness: 0.0002" / 0.005mm

Achievement:

Bore Size Control: > 2.0 Cpk
Surface Finish: < 4 Ra / 0.1mm Ra
Cylindricity: < 0.000056" / 0.0014mm
Cycle Time: < 25 seconds
Oil Pump Gear
Oil Pump Gear

Oil Pump Gear

CPU = $0.007 per unit

Objective:

Bore Diameter: 0.750" / 19.05mm
Surface Finish: 16 Ra / 0.4mm Ra
Roundness: < 0.0003" / .0076mm

Achievement:

Bore Size Control: > 2.0 Cpk
Surface Finish: < 8 Ra / 0.2mm Ra
Roundness: < 0.0001" / 0.0025mm
Cycle Time: < 24 seconds
Crankshaft Sprocket
Crankshaft Sprocket

Crankshaft Sprocket

CPU = $0.008 per unit

Objective:

Bore Diameter: 1.1015" / 27.98mm
Surface Finish: 0.006" / 0.152mm
Roundness: 0.0003" / 0.0076mm  

Achievement:

Bore Size Control: > 2.0 Cpk
Roundness: < 0.0002" / 0.005mm
Cycle Time: < 23 seconds

Want to learn more about our Gears applications?

CNC turnkey systems

CNC Turnkey Systems

Accu-Cut turnkey systems combine intelligent control, engineered tooling, and automation options to create stable, repeatable processes designed for high-volume manufacturing.

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