GEARS

ACCU-CUT’S DIAMOND TOOL TECHNOLOGY HAS REPLACED TRADITIONAL HONING IN BORE SIZING GEARS, PRODUCING SUPERIOR GEOMETRY AT THE LOWEST POSSIBLE COST.

For over 35 years, Accu-Cut’s diamond tool technology has replaced traditional honing for finishing helical, bevel, spiral, pinion, differential, and planetary gears. Accu-Cut machines can be designed to process anywhere from 1 to 10+ parts/cycle to meet your production needs.

  • Stock removal:     0.008”

  • Roundness:          0.000025”

  • Surface finish:      <8 Ra

  • CPK:                   >2.0

Accu-cut diamond honing tool gear
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Accu-Cut’s diamond hard broaching process is one-of-a-kind and is most widely used to correct internal spline distortion after heat treat.  Our process is able to correct involute form as well as major and minor diameter, all with a single tool.  Gear manufacturers use this technology to improve classification to a class 5 fit and salvage fallout parts by eliminating distortion errors.  In addition, our process can handle irregular bores such as D-shaped, double D-shaped, lobed shaped, and other non-circular bores.

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