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GEARS

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Objective:

  • Bore Diameter:        1.023" / 25.98mm

  • Surface Finish:        3.0 Rmax

  • Roundness:             <0.000080" / 0.002mm

Achievement:

  • Bore Size Control:   > 2.0 Cpk

  • Surface Finish:        < 2.0 Rmax

  • Roundness:             < 0.000025" / 0.0006mm

  • Cycle Time:             < 25 seconds

Pinion Gear

CPU = $0.008 per piece

Objective:

  • Bore Diameter:       0.750" / 19.05mm

  • Surface Finish:       16 Ra / 0.4mm Ra

  • Roundness:            < 0.0003" / 0.0076mm

Achievement:

  • Bore Size Control:   > 2.0 Cpk

  • Surface Finish:        < 8 Ra / 0.2mm Ra

  • Roundness:             < 0.000040" / 0.001mm

  • Cycle Time:             < 20 seconds

Differential Gear

CPU = $0.007 per piece

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Objective:

  • Bore Diameter:       1.554" / 39.47mm

  • Surface Finish:        8 Ra / 0.2mm Ra

  • Cylindricity:             0.0002" / 0.005mm

Achievement:

  • Bore Size Control:    > 2.0 Cpk

  • Surface Finish:         < 4 Ra / 0.1mm Ra

  • Cylindricity:              < 0.000056" / 0.0014mm

  • Cycle Time:              < 25 seconds

Pinion Gear

CPU = $0.009 per piece

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gears 1.jpg

Objective:

  • Bore Diameter:       0.750" / 19.05mm

  • Surface Finish:       16 Ra / 0.4mm Ra

  • Roundness:            < 0.0003" / .0076mm

Achievement:

  • Bore Size Control:   > 2.0 Cpk

  • Surface Finish:        < 8 Ra / 0.2mm Ra

  • Roundness:             < 0.0001" / 0.0025mm

  • Cycle Time:             < 24 seconds

Oil Pump Gear

CPU = $0.007 per piece

gears 4.jpg

Objective:

  • Bore Diameter:       1.1015" / 27.98mm

  • Stock Removal:      0.006" / 0.152mm

  • Roundness:            0.0003" / 0.0076mm  

Achievement:

  • Bore Size Control:  > 2.0 Cpk

  • Roundness:            < 0.0002" / 0.005mm

  • Cycle Time:            < 23 seconds

Crankshaft Sprocket

CPU = $0.008 per piece

Accu-Cut pre-assembles, qualifies, and demonstrates

proof-of-principle for all tooling at no cost to you.

Contact us to learn more.

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  • Engineered to your specific applications

  • Turnkey automation

  • Easily retooled for new applications

  • Built to last 30+ years

  • It can be yours for as little as 2.5¢ per part

  • Click HERE to learn more about Accu-Cut Machines

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