Reamers
Accu-Cut’s adjustable diamond reamers outperform carbide reamers for improved statistical capability, longer tool life, and lowest per-piece cost.
Improve part geometry by replacing current carbide drill / reamer
| Material: | Gray Iron |
| Bore Size: | 0.7880" +/- 0.00035" 20.015mm +/- 0.0089mm |
| Machine: | Makino A70 |
| Holder: | CAT 40 |
| Stock Removal: | 0.020" / 0.508mm |
| Roundness: | 0.0002" / 0.005mm |
| Straightness: | 0.0002" / 0.005mm |
| Coolant: | Water Soluble |
| Surface Finish: | 63 Ra Max / 1.6mm Ra Max |
| Roundness: | < 0.0001" / 0.0025mm |
| Straightness: | < 0.0002" / 0.005mm |
| Surface Finish: | < 28 Ra / 0.7mm Ra |
| Tool Life: | > 70,000 - 2 bores |
| Cycle Time: | < 24 seconds |
Accu-Cut Diamond Microcutting process generated 17.67 Cpk on bore size!!
Click to enlarge
Replace costly DiHart Carbide Reamer
| Tool: | Adjustable Diamond Reamer |
| Machine: | Heller HMC |
| Material: | Ductile Iron |
| Stock Removal: | 0.015" / 0.38mm |
| Coolant: | Water soluble |
| Holder: | HSK-100A |
| Infeed: | 0.025" / 0.635mm per rev |
| Reduced CPU by a minimum of 125% |
| Diamond tool life outperformed carbide 200/1 |
| Cycle Time: < 20 seconds |
Produce improved straightness and roundness over conventional honing and line boring.
| Tool: | Adjustable Diamond Reamer |
| Bore Size: | 5.2500" / 13.335mm |
| Machine: | Transfer Line |
| Material: | Ductile Cap / Gray Iron Block |
| Stock Removal: | 0.008" / 0.203mm |
| Coolant: | Water soluble |
| Holder: | Special Accu-Cut Floating Holder |
| Roundness: | < 0.0002" / 0.005mm |
| Straightness: | < 0.0003" / 0.008mm |
| Capability is 11% of tolerance | |
Accu-Cut's diamond microcutting process tightened production tolerance by over 800%.
| Material: | Gray Iron Block with compacted graphite cylinder liner |
| Bore Size: | 102.925mm +/- 0.025mm w/18mm relief |
| Machine: | VMC |
| Stock Removal: | 1.22mm/diameter |
| Passes: | Rough, Finish |
| Roundness: | < 0.050mm |
| Straightness: | < 0.075mm |
| Coolant: | Water Soluble, 1000 psi |
| Surface Finish: | 40 Ra / 1.0mm Ra |
| Roundness: | < 0.005mm |
| Straightness: | < 0.005mm |
| Cycle Time: | < 30 seconds |
| Reduced piston ring wear due to improved straightness | |
| Reduced secondary honing cost by at least 75% | |
| Capability is 18% of tolerance | |
Replace costly roller burnishing process and improve surface texture.
| Material: | Ductile Iron |
| Bore Size: | 1.078" / 27.38mm |
| Machine: | Fuji Milling Machine |
| Stock Removal: | 0.002" / 0.05mm |
| Roundness: | 0.0002" / 0.005mm |
| Straightness: | 0.0003" / 0.008mm |
| Coolant: | Water Soluble Synthetic |
| Surface Finish: | < 20 Ra / 0.5mm Ra |
| Roundness: | < 0.0001" / 0.0025mm |
| Straightness: | < 0.0002" / 0.005mm |
| Surface Finish: | 6 - 8 Ra / 0.15 - 0.2mm Ra |
| Cycle Time: | < 16 seconds |
| Eliminated costly roller burnishing, reducing CPU by minimum of 250%. | |
| Increased tool life by 150x | |
Use Accu-Cut diamond reamer to increase tool life over existing carbide inserts.
| Bore: | Blind Bore w/ 0.625" relief / 15.875mm |
| Material: | Gray Iron |
| Bore Size: | 5.127" / 130.23mm |
| Machine: | HMC |
| Stock Removal: | 0.010" / 0.25mm |
| Roundness: | 0.0004" / 0.010mm |
| Straightness: | 0.0005" / 0.013mm |
| Coolant: | Water Soluble Synthetic |
| Surface Finish: | 63 Ra Max / 1.6mm Ra Max |
| Roundness: | < 0.0002" / 0.005mm |
| Straightness: | < 0.0002" / 0.005mm |
| Surface Finish: | < 20 Ra / 0.5mm Ra |
| Cycle Time: | < 18 seconds |
Accu-Cut's diamond reamers improved tool life by a minimum of 300%, eliminating carbide inserts.
Size bore with 0.200" wide slot, top to bottom
| Material: | Ductile Iron |
| Bore Size: | 2.130" / 54.10mm |
| Machine: | VMC / HMC |
| Holder: | HSK-100A |
| Stock Removal: | 0.016" / .406mm |
| Roundness: | 0.0005" / 0.013mm |
| Straightness: | 0.0005" / 0.013mm |
| Coolant: | Water Soluble |
| Surface Finish: | 25 Rz |
| Roundness: | < 0.0002" / 0.005mm |
| Straightness: | < 0.0002" / 0.005mm |
| Surface Finish: | < 10 Rz |
| Cycle Time: | < 33 seconds |
Accu-Cut Diamond Microcutting tooling overcame slot in bore improving roundness and straightness by > 50%.
| Material: | Gray Iron |
| Bore Size: | 0.6252" / 15.88mm |
| Machine: | Haas VMC |
| Holder: | CAT 40 |
| Stock Removal: | 0.002" / 0.05mm |
| Roundness: | 0.0001" / 0.0025mm |
| Straightness: | 0.0002" / 0.005mm |
| Coolant: | Semi Synthetic |
| Surface Finish: | < 16 Ra / 0.4mm Ra |
| Roundness: | < 0.0001" / 0.0025mm |
| Straightness: | < 0.0001" / 0.0025mm |
| Surface Finish: | < 8 Ra / 0.2mm Ra |
| Cycle Time: | < 14 seconds |
Accu-Cut Diamond Microcutting process replaced carbide reamers on family of lower volume turbo chargers, reducing CPU by a minimum of 200%.
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