DIAMOND HARD BROACHING

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Objective:

Remove heat treat distortion interference in ID spline.

  • Minor Diameter

  • Major Diameter

  • PD

  • Involute Form

  • Distance Between Flanks

Achievement:

  • Total Profile Error:    < 0.001" / 0.025mm

  • Pitch Tolerance:       < 0.001" / 0.025mm

  • Index Tolerance:      < 0.008" / 0.203mm

  • Cycle Time:             < 14 seconds

Accu-Cut's Diamond EZ-BROACH   process removed heat treat distortion and improved roundness by over 330% ​

Clutch Hub

CPU = 2.5¢ per piece

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Objective:

Remove post heat treat deformation.

Achievement:

Accu-Cut's Diamond EZ-BROACH   process salvaged 96% of fallout parts.

  • Cycle Time:          10 - 40 seconds

Cam Lobe Pack

CPU = 2.9¢ per piece

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Objective:

Reduce CPU of high volume process by reclaiming fallout parts.

Achievement:

Customer purchased turnkey Accu-Cut EZ-BROACH   process.

  • Parts Reclaimed:    100%

  • Stock Removal:       0.0027" / 0.069mm over pins

  • Cycle Time:             < 8 seconds

  • Capacity:                 1 million parts per year

Accu-Cut's Diamond EZ-BROACH   process reclaimed 100% of fallout parts and saved our partner over $70,000 per year.

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Side Gear

CPU = $0.009 per piece

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Accu-Cut pre-assembles, qualifies, and demonstrates

proof-of-principle for all tooling at no cost to you.

Contact us to learn more.

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  • Automatic load/unload for "hands off" operation

  • Intelligent force-sensing for automatic cycle time optimization

  • Pregage poka-yoke for part orientation detection

  • Can be configured as operator-free process

  • Small footprint

  • Engineered to your specifications

  • Click HERE to learn more about Accu-Cut EZ-BROACH

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Diamond Hard Broach Machines

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