CERAMICS & CARBIDES

Objective:

  • Surface Finish:     6 Ra

  • Roundness:         0.003"

  • Hardness:            > 90 HRc

Achievement: 

  • Surface Finish:   < 2 Ra

  • Roundness:        < 0.0001"

  • Cycle Time:        < 19 seconds

Silicon Nitride Roller

CPU:

2.5¢ per piece

Objective: Improve sleeve quality. Reduce CPU by replacing conventional honing. 

  • Material:             99.9% Pure Alumina Ceramic

  • ID:                      6.700"

  • OAL:                   7.100"

  • Stock:                 0.095"

  • Hardness:           17.8 Gpa

  • Roundness:        0.0001"

  • Surface Finish:   8 Ra

  • Cylindricity:         0.0005"

Achievement:

  • Roundness:          < 0.0001"

  • Surface Finish:     < 6 Ra

  • Cylindricity:          < 0.0002"

  • Cycle Time:          <  90 seconds

Accu-Cut's diamond microcutting process replaced conventional honing, improving cylindricity by 110%, while reducing CPU by 250%!!

Desalination Pump Sleeve

CPU:

2.9¢ per piece

Objective: 

  • Material:             Alumina Ceramic

  • ID:                      1.750"

  • OAL:                   60.00"

  • Stock:                 0.120"

  • Surface Finish:   < 16 Ra

Achievement:

  • Surface Finish:    < 6 Ra

  • Roundness:         < 0.0002"

Alumina Insulator

CPU:

2.8¢ per piece

Objective: Reduce excessive bore camber which compromised part efficiency.

Achievement: 

  • < 0.00002" Roundness

  • < 0.0005" Straightness

  • < 0.0001" Cylindricity

  • 40% camber reduction

  • Cycle Time:   < 38 seconds

 

Accu-Cut tools improved part efficiency by over 60%.

Energy Piston Pump Sleeve

CPU:

1.8¢ per piece

Objective: Increase tool life of current process, which yields 3,000 parts.

  • Hardness:              > 70 HRc

Achievement: Accu-Cut diamond microcutting process improved tool life to over 20,000 pcs.

  • Cycle Time:      < 24 seconds

 

Accu-Cut's diamond microcutting technology overcame keyways & cross-holes, improving tool life by over 670%.

Bearing Sleeve

CPU:

$0.008 per piece

Objective: Eliminate costly honing with Accu-Cut microcutting process.

  • Material:             High Alumina, Zirconia Ceramic

  • ID:                      2.250"

  • OAL:                   3.330"

  • Stock:                 0.040"

  • Hardness:           90 HRc

  • Roundness:        0.0004"

  • Surface Finish:   < 12 Ra

  • Cylindricity:         0.0004"

Achievement:

  • Roundness:         < 0.0002"

  • Taper:                  < 0.0002"

  • Surface Finish:     < 8 Ra

  • Cylindricity:          < 0.0002"

  • Cycle Time:         < 39 seconds per pass

Accu-Cut successfully re-certified a 19-year old machine with recip and expand diamond microcutting technology to eliminate a costly conventional honing process and reduce CPU by 1200%.

Alumina Ceramic Sleeve

CPU:

1.4¢ per piece

  • Engineered to your specific applications

  • Turnkey automation

  • Easily retooled for new applications

  • Built to last 30+ years

  • It can be yours for as little as 2.5¢ per part

  • Click HERE to learn more about Accu-Cut machines

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Machines

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