BOLT CARRIERS
BOLT CARRIERS
Accu-Cut has the right gear solution for you.
CERAMICS & CARBIDES
Objective:
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Surface Finish: 6 Ra / 0.15mm Ra
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Roundness: 0.003" / 0.076mm
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Hardness: > 90 HRc
Achievement:
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Surface Finish: < 2 Ra / 0.05mm Ra
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Roundness: < 0.0001" / 0.0025mm
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Cycle Time: < 19 seconds
Silicon Nitride Roller
CPU = 2.5¢ per piece
Objective: Improve sleeve quality. Reduce CPU by replacing conventional honing.
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Material: 99.9% Pure Alumina Ceramic
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ID: 6.700" / 170.18mm
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OAL: 7.100" / 180.34mm
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Stock: 0.095" / 2.41mm
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Hardness: 17.8 Gpa
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Roundness: 0.0001" / 0.0025mm
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Surface Finish: 8 Ra / 0.2mm Ra
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Cylindricity: 0.0005" / 0.013mm
Achievement:
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Roundness: < 0.0001" / 0.0025mm
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Surface Finish: < 6 Ra / 0.15mm Ra
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Cylindricity: < 0.0002" / 0.005mm
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Cycle Time: < 90 seconds
Accu-Cut's diamond microcutting process replaced conventional honing, improving cylindricity by 110%, while reducing CPU by 250%!!
Desalination Pump Sleeve
CPU = 2.9¢ per piece
Objective:
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Material: Alumina Ceramic
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ID: 1.750" / 44.45mm
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OAL: 60.00" / 1,524mm
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Stock: 0.120" / 3.05mm
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Surface Finish: < 16 Ra / 0.4mm Ra
Achievement:
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Surface Finish: < 6 Ra / 0.15mm Ra
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Roundness: < 0.0002" / 0.005mm
Alumina Insulator
CPU = 2.5¢ per piece
Objective: Reduce excessive bore camber which compromised part efficiency.
Achievement:
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< 0.00002" / 0.0005mm Roundness
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< 0.0005" / 0.013mm Straightness
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< 0.0001" / 0.0025mm Cylindricity
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40% camber reduction
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Cycle Time: < 38 seconds
Accu-Cut tools improved part efficiency by over 60%.
Energy Piston Pump Sleeve
CPU = 1.8¢ per piece
Objective: Increase tool life of current process, which yields 3,000 parts.
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Hardness: > 70 HRc
Achievement: Accu-Cut diamond microcutting process improved tool life to over 20,000 pcs.
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Cycle Time: < 24 seconds
Accu-Cut's diamond microcutting technology overcame keyways & cross-holes, improving tool life by over 670%.
Bearing Sleeve
CPU = $0.008 per piece
Objective: Eliminate costly honing with Accu-Cut microcutting process.
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Material: High Alumina, Zirconia Ceramic
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ID: 2.250" / 57.15mm
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OAL: 3.330" / 84.58mm
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Stock: 0.040" / 1.02mm
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Hardness: 90 HRc
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Roundness: 0.0004" / 0.010mm
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Surface Finish: < 12 Ra / 0.3mm Ra
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Cylindricity: 0.0004" / 0.010mm
Achievement:
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Roundness: < 0.0002" / 0.005mm
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Taper: < 0.0002" / 0.005mm
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Surface Finish: < 8 Ra / 0.2mm Ra
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Cylindricity: < 0.0002" / 0.005mm
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Cycle Time: < 39 seconds per pass
Alumina Ceramic Sleeve
CPU = 1.4¢ per piece
Accu-Cut successfully re-certified a 19-year old machine with recip and expand diamond microcutting technology to eliminate a costly conventional honing process and reduce CPU by 1200%.
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Engineered to your specific applications
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Turnkey automation
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Easily retooled for new applications
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Built to last 30+ years
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It can be yours for as little as 2.5¢ per part
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Click HERE to learn more about Accu-Cut machines
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