For the past 30 years, Accu-Cut has provided manufacturers with cost effective tooling and machine solutions for their applications.
Our diamond micro-cutting technology outperforms conventional honing, ID grinding, and carbide reaming processes from a cost and quality standpoint. Long tool life and short cycle time yield low per piece cost. Statistical capability eliminates the need for 100% inspection and reduces scrap levels for further cost savings.
Accu-Cut also continues to refine tool design to help manufacturers improve cycle time and increase tool life, allowing them to maintain a competitive advantage.
Accu-Cut Diamond Reamers were applied to a pump sleeve application to remove 1.27mm (0.050”) stock, achieve Rz < 1, and eliminate the honing process. This resulted in a cycle time reduction of over 90% and a cost savings of over $3 per part or $150K/year.
An Accu-Cut Diamond Hard Broach Tool was applied to fallout gears to cleanup internal spline heat treat distortion, salvaging approximately $50K in parts and protecting customer supply.
Accu-Cut Diamond Blind Bore Tools were used on 2 RoboDrills for a small engine cylinder bore application (0.0635mm stock removal, Rz < 3), replacing 7 conventional honing machines and saving over $280K.
Accu-Cut Diamond Through Bore Tools were designed for a motorcycle crank lever application to replace costly conventional honing, resulting in cycle time reduction of 90%, per piece cost reduction of 85%, and savings of $300K.
An Accu-Cut Diamond Bore Sizing Machine designed for:
- a turbocharger application resulted in a 3-fold increase in throughput and a 90% reduction in per piece cost.
- power steering sleeves to replace ID grinding resulted in 70% reduction in capital expenditures or $600K.
- fractional motor gears replaced 3 conventional honing machines and reduced cost by 70%.